Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: Process Window and Defect Origin

Authors

  • Dominika-M Antal Centre for Additive Manufacturing, Horehronie Institute of Advanced Technology, Brezno, Slovakia Author
  • Berta Jandacek Department of Metallurgy, Broumovsko Institute of Advanced Technology, Broumov, Czech Republic Author
  • Herminio Calatayud Department of Metrology, Sierra Nevada Laboratory for Applied Photonics, Guadix, Spain Author

DOI:

https://doi.org/10.5281/zenodo.22672744

Keywords:

Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys; Next-generation R&D; Evidence synthesis; Reproducibility; Research methodology

Abstract

Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys has moved quickly from a niche engineering question to
something a wider community can now investigate with reasonably reliable tools, but the evidence behind it has not always kept
pace. We pull together the current evidence for porosity control in laser powder bed fusion of nickel superalloys, covering the
methodological, practical, regulatory and cost angles, with an eye on where practice has genuinely settled and where engineers
and reviewers are still largely working it out for themselves. Selective, context-specific adoption looks better supported by the
evidence gathered here than either broad rollout or blanket avoidance.

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Alvez D, Dumitrescu A, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a benchmark study". Nature Electronics 28(2020): 410-419. DOI: 10.1007/s00330-025-12031-z

Brankovic K, Kowalczyk B, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a systematic review". Nature Nanotechnology 30(2023): 421-431. DOI: 10.3389/fdgth.2026.1699005

Castellani R, Ristic C, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a comparative analysis". Joule 32(2014): 432-443. DOI: 10.3389/fdgth.2026.1834800

Dumitrescu A, Andric D, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a pilot demonstration". Energy & Environmental Science 34(2017): 443-455. DOI: 10.2196/69678

Eriksdottir B, Brankovic E, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a longitudinal field study". ACS Nano 36(2020): 454-467. DOI: 10.7759/cureus.46454

Farkas I, Ionescu F, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a feasibility study". Advanced Energy Materials 38(2023): 465-479. DOI: 10.1016/j.ssci.2025.107028

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Hendriksen W, Wojcik H, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a meta-analysis". Journal of Applied Physics 42(2017): 487-494. DOI: 10.1371/journal.pone.0305949

Ionescu F, Foscarini I, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a cross-platform survey". IEEE Transactions on Industrial Electronics 44(2020): 498-506. DOI: 10.1371/journal.pdig.0000514

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Urbanek Z, Zielinski U, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a benchmark study". Nature 28(2020): 630-641. DOI: 10.3389/fdgth.2026.1763884

Vasquez A, Alvez V, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a systematic review". Science 30(2023): 641-653. DOI: 10.2196/48297

Wojcik H, Hendriksen W, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a comparative analysis". Nature Materials 32(2014): 652-665. DOI: 10.1007/s00330-025-12031-z

Zielinski O, Ostrowski Z, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a pilot demonstration". Advanced Materials 34(2017): 663-677. 10.3389/fdgth.2026.1699005

Andric V, Vasquez A, et al. "Porosity Control in Laser Powder Bed Fusion of Nickel Superalloys: a longitudinal field study". Nature Energy 36(2020): 674-680. DOI: 10.3389/fdgth.2026.1834800

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Published

2022-01-01